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Several techniques are in use to protect equipment against wear:
Functional or structural parts can be made completely from cemented carbide,
stellite or a superalloy. Alternatively, cemented carbide parts can be soldered onto selected surface areas.
Hardfacing by welding is frequently used to protect selected areas with a hard layer in the millimeter thickness range. For this purpose,
sintered or tube-type welding electrodes are available to produce wear resistant surface layers. Cast tungsten carbide or tungsten monocarbide are the hard constituents, while most frequently iron or an iron-based alloy acts as a binder.
Thermal
spraying is applied to make thinner wear resistant surfaces. Powders for hardfacing are, for example, made of pure tungsten or more frequently tungsten monocarbide and / or cast carbide combined with a mild matrix alloy. A large variety of grades is
available to meet almost every requirement.
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